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Automated 3D Laser Scanners:
Through offering fast, accurate and complete part inspection in minutes, these fast, accurate 3D scanners enable manufacturers to improve product quality and compliance without slowing down production. Using multiple motion axes, Ai Series laser scanners eliminate the need for software alignment and registration and ensure fast, accurate results. These automated laser scanning solutions are ideal for situations in which speed and ease of use are important.
Ai810
system is ideal for quickly scanning parts that vary in size and shape.
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Performs automated inspection in
minutes as opposed to hours
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Integrates the acquisition, auto
alignment and inspection process
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Compatible with a wide variety of
materials and colors
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Works in all normal lighting
conditions
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Creates digital inspection reports
that can be saved and shared
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800 mm (30 in) of vertical rail motion
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1250 mm (48 in) of horizontal rail
motion
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High precision rotary table
automatically reorients the part being scanned through 360 degrees
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Scan volume depends on scan head used
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From 18,000 to 100,000+ points/sec
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Laser: CDRH Class II / IEC Class 2M
Ai310
Ai310 laser scanner is ideal for scanning small to medium complex shaped parts where speed, complete coverage and ease-of-use are important.
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300mm (12”) of vertical motion
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High precision rotary table
automatically reorients part being scanned a full 360 degrees
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Scan volume: Cylinder of 300mm (12”)
height X 200mm (8”) Diameter
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From 39,000 to 350,000+ points/sec
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Compatible with a wide variety of
materials and colors
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Works in all normal lighting
conditions
- Laser: CDRH Class II / IEC Class 2M
Ai300 and Ai600
laser scanners are designed for situations where an open design is more appropriate. The Ai600 scanner has a vertical travel of 24 inches (600 mm).
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Vertical motion:
300mm (12”) for Ai300,600mm( 24”) for
Ai600
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High precision
rotary table automatically reorients part being scanned a full 360 degrees
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Scan volume:
Cylinder of 300mm (12”) height X 200mm (8”) Diameter (Ai300)
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Scan volume:
Cylinder of 600mm (24”) height X 200mm (8”) Diameter (Ai600)
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From 18,000 to
100,000+ points/sec
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Works in all normal lighting
conditions
- Laser: CDRH Class II
/ IEC Class 2M
Classic 3D Scanners:
LM600
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Scan Volume of 600mm X 175mm X 190mm
(24" X 7" X 7")
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From 18,000 to 100,000+ points/sec
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Compatible with a wide variety of
materials and all colors
- Works in all normal
lighting conditions
LM800
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Scan Volume of 800mm X 420mm X 370mm
(32" X 16.5" X 14.5")
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From 18,000 to 100,000+ points/sec
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Compatible with a wide variety of
materials and all colors
- Works in all normal
lighting conditions
LM1250
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Scan Volume of 1250mm X 750mm X 900mm (48” X 30” X36”)
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From 18,000 to 100,000+ points/sec
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Compatible with a wide variety of
materials and all colors
- Works in all normal
lighting conditions
LM1750
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Scan Volume of 1750mm X 750mm X 900mm (68" X 30" X 36")
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From 18,000 to 100,000+ points/sec
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Compatible with a wide variety of
materials and all colors
- Works in all normal
lighting conditions
Portable 3D Scanners:
Portable 3D laser scanners can digitize large, immovable, or hard-to-reach parts accurately and at a reasonable cost. Mounted on light- weight tripod frames, these laser scanners are easily deployed and readily moved from location to location.
PLM Series
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300mm (PLM300) or 600mm (PLM600) of
linear motion
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Scan head can be oriented at almost
any angle
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From 39,000 to 350,000+ points/sec
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Compatible with very wide variety of
materials and all colors
- Works in all normal
lighting conditions
PRM330
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330 degrees of pan motion
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Scan head can be oriented at almost
any angle
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From 18,000 to 100,000+ points/sec
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Compatible with very wide variety of
materials and all colors
- Works in all normal
lighting conditions
ShapeGrabber Success Stories:
DePuy Orthopaedics, Inc., a Johnson & Johnson company, designs, manufactures and distributes orthopaedic devices and supplies including hip, knee, extremity, trauma, orthobiologics, and operating room products. To obtain more accurate measurements, DePuy selected the Ai300 3D laser scanning system. This solution proved to be faster and more versatile than other laser probe systems that DePuy evaluated, and the Ai300 was able to measure the complex, compound curves of DePuy parts quickly and accurately. Since choosing the system, DePuy has found that it can reconfigure the scanner quickly to accommodate parts of different sizes, and can perform the quality assurance inspections it requires to ensure its low-volume parts are properly formed and sized.
Miniature Precision Components (MPC) Inc. supplies major automotive manufacturers with molded and extruded thermoplastic components and assemblies such as valves, fittings, connectors and fluid reservoirs. As MPC started to develop larger, more complex products such as plastic engine covers featuring logos, it ran into problems with shrinkage and warpage and tried a variety of techniques to inspect the problems. To obtain faster, more accurate results, MPC began using the Ai810 3D scanning system. Using the non-contact laser scanner, MPC can now obtain full-color tolerance maps – color-coded 3D images used to buy replica watches quantify the deviation of the part’s shape from CAD specifications – to conduct accurate what-if analyses and quality control inspections on its complex plastic parts.
As Malaysia’s national automobile manufacturer, PROTON is the country’s largest vehicle manufacturing company. RPMC wanted to complement its existing rapid prototyping capabilities. PROTON acquired the Gantry 3D Scanning System with a full suite of scanning heads (extra small, small, medium and large). Using this 3D inspection systems, PROTON has been able to rapidly scan a variety of complex automotive and non-automotive components in support of the RPMC rapid prototyping activities.
The Ford Research Laboratory was developing a new tooling production process using Spray Metal Deposition. The Ford Research Laboratory needed to make 3D measurements of complex tool shapes used at three distinct milestones in the process. Using the Gantry 3D Scanning System, the Ford Research Laboratory was able to ensure that the initial tooling model, the ceramic die and the final tool were within process specifications.
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