Zakron has been known with its well-developed backgauge technology for over 30 years. From simple 1 axis machines to complex multi- axis gauging system from pressbrakes over 1000 tons. Our engineering team uses the most current 3D CAD systems to design and develop the best product for our customers.

Built from custom extruded aluminum alloy frame. Well suited for small tonnage pressbrakes up to 40 tons. Gauging bar, allowing a single frame to handle bar lengths to 4 ft. Patented Servo Drive Technology Provides State-Of-The-Art System Reliability. • Closed Loop DC Servo is contained within the Gauging • Precision Rolled Ball Screw • Heavy Duty Articulating Pendant • Black Anodized Finish • Precision Heidenhain Scale Encoder for ‘Y’ Axis

System Features • Precision Ground Preloaded Ball Screw • Extruded Aluminum Gauging Frame with Internal Guidance System • Direct Inch Metric Conversion • Ultra-Reliable 25 year Proven Electronic Design Still • 100% Manufacturing in House (Electronics, Software, Mechanics) • Ball Screw Drives and Ways Completely Protected • Black Anodized Finish • Heavy Duty Articulating Pendant • Ergonomically Designed Control Console • High Performance Closed Loop DC Servo Motor and Control

System Specifications • Gauge Resolution 0.001"(0.01mm) • Speed 500 in/min (12.7m/min) • Gauging bar length 39" - 48" (990mm - 1200mm) • Height adjustment 8" (200mm) • Maximum Programmable Distance 24.000" (610.00mm) • Gauge repeatability ±0.001"(±0.02mm) • Lateral Adjustment 10"(254mm) • Accuracy .002"/12"(.05mm/300mm)

The smallest frame ideally suited for small pressbrakes 4-8 ft, it utilizes re-circulating ball bushing and shafting, combined with a precision ballscrew. The self contained electronics package fits inside of a 16 inch frame size. Overall width of the frame fits into 24 inch between uprights with dual 40MM shafting and ball screw. The electronics and ball screw are enclosed for protection. DC Servo overload, power connector and switch are accessible at the rear of the unit.

• Closed Loop DC Servo is contained within the Gauging • Precision Rolled Ball Screw • Heavy Duty Articulating Pendant • Black Anodized Finish • Precision Heidenhain Scale Encoder for ‘Y’ Axis

System Features • Precision Ball Screw • Precision Ground 40mm Shaft Guidance System • Direct Inch Metric Conversion • Ultra-Reliable 25 year Proven Electronic Design Still • 100% Manufacturing in House (Electronics, Software, Mechanics) • Ball Screw Completely Protected • Black Anodized Finish • Heavy Duty Articulating Pendant • Ergonomically Designed Control Console • High Performance Closed Loop DC Servo Motor and Control

System Specifications • Gauge Resolution 0.001"(0.01mm) • Speed 500 in/min (12.7m/min) • Gauging bar length 39" - 84" (990mm - 2133mm) • Height adjustment 12" (300mm) • Maximum Programmable Distance 24.000" (610.00mm) • Gauge repeatability ±0.001"(±0.02mm) • Lateral Adjustment 10"(254mm) • Accuracy .002"/12"(.05mm/300mm)

This custom 6 axis backgauge which was originally retrofitted to a 400ton 16' Pacific Pressbrake. It includes: • 76" Travel on the X1 & X2 Axes • 12" Travel on the R1 & R2 Axes • 144" Travel on the Z1 & Z2 Axes • Graphical 15" Touch Screen Controller • CAN Bus integrated Motors and Amplifiers on all Axes

This 3 axis backgauge which was originally retrofitted to a 1000ton 20' Pressbrake. It includes: • 60" Travel on the X1 • 12" Travel on the R1 • Graphical 14" Touch Screen Controller

• Easy to learn and operate
• Accurate
• Reduces man power
• Reduces man power
• Cut costs and increase productivity

System Features

Design - Precision Patented linear guidance system with precision high pitch ground ballscrew ensures accurate cutting to (+/-0.005/60”) (0.05mm/300mm).
Ball Transfers to help protect expensive material when moving. Also makes one man operation a breeze.
Electronics - new designed digital servo amplifiers, power supplies and CPU card.
Hardened Finger Stops - Software selectable spring loaded pneumatically operated retractable finger. Fully hardened to 50 Rockwell.
Custom Aluminum Extrusion - Custom design 6061-T6 extruded aluminum frame provides rigidity for internal components and linear positional accuracy.
CNC Touch Screen 7" Resistive Touch Screen - Easy to read touch screen interface for clear navigation and usability. Screen Modes - Automatic, Manual, Edit, Calibrate, Directory, Communications. Offline Programming via PC. Realtime Position Feedback on all calibrated axis.
Parts Counter - 32 Absolute Cuts per job. Absolute or Incremental Operating Modes for various cutting operations.

Comp-U-Bend 61000 Control System:
Multi axis controller, capable of 4 axis of real-time motion control. This control is used to run the most common 2 axis pressbrake setup to multi axis applications. It can control almost any type of hydraulic press brake, I.E. pure hydraulic, up acting and positive stop machines.

Utilizing a 9" CRT display for easy viewing, a manual rotary dial for easy backgauge position adjustment and a keypad with "soft keys", this system has the ability of independently controlling up to 4 axes of motion and interfaces directly with any of the Comp-U-Bend gauging frames, Single Drive, Micro II, Standard, or Dual Drive.

61000 Control System Features
• Large 9" CRT display screen for easy viewing
• 100 Job Storage with 32 Bends per Job and 9 repeats per bend
• Tooling data storage with each job
• Inch or Metric Programming
• Automatic Bend Allowance Calculation
• Operator Selected Angle or Depth Mode
• Angle to Depth and Depth to Angle Conversion
• Retract with Programmable Distance and Time Delay
• Manual Dial X1, X10
• Manual Dial Y1, Y10 (motorized 2nd Axis only)
• Simple Programming with Use of Menus and Software Selectable Keys
• Memory Battery Backup
• Singe Board Controller Utilizing High Density Components
• High Efficiency Power supplies
• Four Axis Capability
• Patented DC servo drive

61000 Control System Specifications

Bend Dimension Range	0-24.500" (0-622.30mm) base
Bend Dimension Resolution	0.001" (0.01mm)
Angle Range	20deg - 180deg
Angle Resolution	0.1deg
Depth Dimension Resolution	0.001" (0.01mm)
Dial X1 Per Detent	0.001" (0.01mm)
Dial X10 Per Detent	0.008" (0.20mm)
Job Capacity	100
Job Number Entry	16 Digit Numeric
Bend per Job	32
Repeats per Bend	9
Tool Parameters per Job	5
Battery Backup	2 Years Minimum
Operating Temperature	10°-50°C